March 3, 2016. If its connected to the rear subframe, then you will need it. The threaded body allows accurate Street Performance Coilover Lowering Kit by H&R. The following diagram is what I used for routing my wires to get a functioning AWD system the way Volvo intended. The prop shaft carriers are mounted on rubber bushings with a metal tophat sleeve, presumably to reduce vibration in the cabin. Polestar, a company known for building Volvo race cars and developing a Volvo-approved performance software tunes, took a little blue C30 and turned it into an all wheel drive beast. Diagnostic Trouble Code Reading and Clearing Capability Gearkit reuses original bellhousing from donor gearbox. Or Modif Req ? HCP AWD K-Series Rear Bracket $ 164.95 Add to cart; AWD Trailing Arm & Diff Mount Package (AWD Package Deal) $ - $ Select options; K-B AWD Driveshaft Adapter $ 130.00 Add to cart; Rear Differential Mounting Kit (AWD EG/DC/EK/EF) $ 887.25 - $ 934.50 Select options; AWD Viscous Coupler Bracket Mount $ 48.00 Add to cart; AWD . I found a nice S40 donor car, Travis writes on c30crew.com, then he purchased an AWD Quaife LSD, aluminum single-mass flywheel, and a SPEC 6-puck racing clutch. The drive shaft sourced from the S40 AWD proved to be a perfect fit considering that both cars have similar wheelbases. After some research, they determined that swapping in the Gen 3 Haldex unit from a Volvo XC90 would solve the issue, as the older Gen 2 Haldex unit that controlled the S40's AWD system relies on sensing the front wheels spinning before it sends power to the rear wheelswhich can throw a code if its not entirely happy. The extra rear weight is barely noticeable and actually improves the balance of these front-heavy cars. KW engineers have developed a sporty yet refined setup that allows you to individually adjust the compression and rebound damping independently of each other. Volvo Displays Only PHEVs at Auto China, Half a Fleet to Be Electrified by 2025, Amazon Key Delivers to Your Car Trunk, GM and Volvo Join In, You Can Now Smell the Volvo S90 Ambience Concept, Polestar 1 Starts Cold-Weather Testing, Hits 200 KPH Driving On Snow. Which is to say: little ability and little actually accomplished. Volvo tool for left axle removal Pops retaining clip with no drama, prying, etc. Adjust your vehicles attitude from geek to chic by upgrading to this premium-grade performance coilovers and components. A four wheel alignment is definitely required after swapping subframes. New clutch lines, bleeder valve assembly, throwout bearing, lube and fluid went in. Your purchase of Elevate Performance Software Chip Tuning includes the Elevate Performance Tuner, USB cable, carrying case and instructions. Some companies using older technology require you to read your software file, send it to them and wait for several days for a tuned file to arrive for you to then install. ViVA Performance is proud to once again offer Snabb's short throw shifter for P1 C30/C70, S40/V50 models fitted with the M66 FWD and AWD transmissions. Should you ever need to add vehicles (up to three other Volvos) or files (up to five per vehicle) to your APC Tuner, you will need access to a PC computer with internet connection. This kit includes 2 Sachs (OEM shock manufacturer for Volvo) rear shocks and a pair of our IPD overload springs. When first glancing through the Performance Coilover Kits section of our website, you may be put off by some of the prices you see. Volvo C30 Performance Coilover Kits. Files & Downloads Vehicle Fitment Guide Shipping Estimate I feel like a TON of cars use differential braking to assist/function like some diffs would. Putzed around today. Sorting. Reduce gear shift throws on your Volvo S40/V50 and C30/C70 with M66 6-speed gearbox with a Snabb short shifter kit. Do the Volvo's operate the same way? The Fora platform includes forum software by XenForo. (I messed up the video and said S60) 6 speed manual Transmission, transfer case, rear differential, fuel tank, driveshaft. You can choose from 91, 92, 93, 94 or other octane based on the AKI test method of R+M/2. The Bilstein B14 PSS Suspension allows adjustable vehicle ride height without the expense of a fully B16 Series PSS9 Front and Rear Coilover Kit with 0.6"-1.2" Front and 0.4"-0.8" Rear Body Drop by Bilstein. Utilizing the drivetrain from its chassis sister, the Volvo V50, it was a one-off build that was showcased on TopGear UK and Jay Lenos Garage in 2012. This mod really brings the car to life, I wasnt sure what to expect from it but it far exceeded my expectations this is a must if you own a c30 t5, greatest mod ever! The improvement in acceleration is absolutely unbelievable. New files are downloadable as your needs change. However, a quality tune is worth every penny. You can also watch my discussion on the conversion here: Please note: For detailed instructions on removal and installation of the components listed, I would suggest referencing the stickies section on the SwedeSpeed S40/V50 subforum here: https://www.swedespeed.com/threads/s40-v50-technical-information-how-to-diy-faq-and-more.77794/. Limit his or her top speed to a reasonable rate. Volvo C30 AWD Conversion | Turbobricks - The Volvo Performance Community Hello Guest, welcome to the initial stages of our new platform! As fuel depletes in the AWD saddle tank, it constantly fills the right side of the tank where the main pump and level sensor reside. the doner car is a 2006, Volvo S40. They make you a custom file just for your car and your driving needs. My C30 seems to have a new outlook on life. People often ask me what the best modifications are for the money. Manufactured from 2006 to 2013 on the same platform as the second-generation Ford Focus, the Volvo C30 looks great to this very day thanks to the three-door design and P1800 ES-inspired. Do try this at home, folks! Use your modified file specific to your pump fuel. But after a little bit of research, Rich discovered that the Gen 3 is instant by priming the rear pump as soon as the key on signal is seen by the DEM [differential electronic module]. Our team of software engineers has been calibrating engine management systems since 1994, and has been specialized in Volvo applications since 1999. I think the only thing I havent done yet is my exhaust. Spec Stage III+ will be replaced with EU Focus RS setup. The C30 has always been a willing, if reluctant, performer. Full profile. We engineer our files to deliver the maximum power without compromising engine or drivetrain life. This results in a full reading until nearly 2/3rds of the tank have been depleted. The entire FWD rear subframe can be removed with just a few bolts, then pull the exhaust and gas tank. Quaife. In 2018, a C30 enthusiast and a couple of Volvo master technicians finally made this dream a reality. How you go about the conversion process is entirely up to you, but the following is my suggested three step process for anyone performing this swap on jack stands in their garage or driveway. Hello Guest, welcome to the initial stages of our new platform! KW engineers have developed a sporty yet refined setup that allows you to individually adjust the Street Performance Front and Rear Coilover Kit with 1.3"-2.3" Front and 0.8"-2" Rear Body Drop by H&R. Adjust your vehicles attitude from geek to chic by upgrading to this premium-grade V1 Inox-Line Front and Rear Coilover Kit with 0.8"-2" Front and 1.2"-2.3" Rear Body Drop by KW Suspensions. It'd involve an S40 or V50 AWD donor car, but might just be what you need to read to build the gripped-up pocket-rocket of your dreams. Ksport Asphalt Rally coilover systems are designed specifically for asphalt rally competition on paved roads. This is a great opportunity to cut a fuel pump access hole in your floor. You know at the Volvo proving grounds here in AZ they had a C30 (back when they first came out) that had the AWD and V8 from the S80 swapped in it tooling around. Anytime your Volvo retailer plugs into the OBD II port, they first connect an expensive battery conditioner to ensure the battery does not fall below a certain voltage during communication with the car's electronic systems. Holes needed for the center bearing support and S40 saddle fuel tank were even already on the C30, as if Volvo really planned for an all-wheel-drive version but never released it. Bolt all the hardware parts on the car you want, but without the software tune to exploit the potential of those hardware parts, you will not reap the full benefit of them. Phone: 1.626.305.5529 This tune turns your car into a freight train, minus the weight. The hefty price tag often intimidates people. While I cannot take credit for the discovery of the all wheel drive conversion, or being the first to complete the swap at home, I am the proud owner of the 7th (known) street legal all wheel drive C30. Problem is a 4wd crossmember will not bolt in without spreading the frame. - Performance Modifications - Volvospeed Forums By Marius850R, October 8, 2010 in Performance Modifications Use your stock file. And it was a very big difference. 8. Installing couldnt have been easier. Your Volvo C30 was designed around younow it's your turn to do the designing. In conclusion, do not expect an AWD Volvo to feel like an Audi or Subaru. Volvo marketed the C30 as a premium hatchback/sports coupe which was powered . https://www.swedespeed.com/threads/s40-v50-technical-information-how-to-diy-faq-and-more.77794/, Dom Hartlands 2009 Volvo S40 T5 R-Design, Philip Cheynes VIP, BAGGED 2005 Volvo S40, The Un-Official Elevate Starters Product Bundle for P1 Chassis: S40/C30/V50/C70, Product Overview & Review: ELEVATE VOLVO TITANIUM LUG NUTS (M12X1.5, CONICAL SEAT, Product Review: ELEVATE VOLVO P1 C30, S40, V50, C70 ALUMINUM CONTROL KNOB / DIAL RINGS, Volvo Traction Control Explained and a Race Mode Hack, Volvo, Mini, Ferrari & More EURO22 at the Petersen Auto Museum, Erik Johnsons 2018 Volvo V90 T6 AWD R Design. We perform all of our testing and evaluation on the road (and race track where relevant) and prove the results on either our Rototest (www.rototest.com) dynamometer in Sweden or a Dynapack (www.dynapack.com) dynamometer in the US. The car also received new bearings and an exhaust system that was routed around the cars new AWD system. By accepting all cookies, you agree to our use of cookies to deliver and maintain our services and site, improve the quality of Reddit, personalize Reddit content and advertising, and measure the effectiveness of advertising. Thank you for being a part of our community! Britton When Travis started the car up to check if the front and rear wheels turned, an error for traction control showed up on the dashboard. The C30 Polestar concept was everything Volvos little fun-hatch should have been, with all-wheel-drive and 405 horsepower. Theres a few key differences that forced them to use the S40s transmissionnamely, a larger axle output size and different LSD bearing sizes. Can't stand the gear rattle anymore Each custom tailored file becomes unique in addition to other stock or tuned files, allowing you to choose between files depending on the situation. My C30 has always felt quick, but now its a beast when you get on the gas. 1. Looking forward to many happy days ahead. Despite the great reviews and prolific Googling, I was unsure how good this would be. Use your 100 octane file with Top Speed Limiter removed. The rear subframe and spindles from the S40 were used as wellwhich also bolted right in. Jeremiah This changed the shock height a tiny bit but the group was able to adjust and reuse the cars existing CEIKA adjustable coilovers to make it work. You will want to have plenty of additional wire on hand, in varying gauges, as well as the necessary solder or connectors for splicing wires. You will typically see a gain of +17hp and +22ftlb. All rights reserved. Reddit and its partners use cookies and similar technologies to provide you with a better experience. Following the completed conversion, I parted out my AWD donor vehicle and sold the FWD remains to actually make a small profit. I paid 3500 for the donor car with everything needed only misc costs from there. DRAG CARTEL INDUSTRIES AWD K-SERIES TRANSFER CASE COMBO. Time to petition for production. 3) Custom calibrated Tuned file specific to your fuel octane and list of bolt-on performance parts. The biggest bonus is the S40 transmissions 4.00:1 final drive ratio that turns sixth gear into a usable, pulling gear instead of the mere overdrive gear found in the C30. Quantity: Sold as a Kit. There is a low mileage 2005 model for sale locally with bad bevel gearbox that might make a good addition to the fleet if it can be converted to FWD easily. Ruling out custom software complications or swapping computers meant the car still acknowledged its original VIN via OBDII, making the conversion a legal modification in most parts of the world. They kept the C30's front subframe to keep the suspension geometry roughly the same in the front. M66 Fwd Conversion , Whats Needed ? Threaded body adjustable range of 20 mm at both axles, while installed, Individual settings ranging from maximum Comfort to aggressive Sport can be selected by the twist of a dial, Threaded body adjustable range of 0.79" at both axles, Corrosion resistant Zinc threaded strut housing, RS Series Front and Rear Lowering Coilover Kit, 36-way damping adjustable monotube shock assemblies, Full ride height adjustability with separate spring preload, Inverted Dynamic Pro Sport Front and Rear Lowering Coilover Kit, Newly Improved Rear Dampening Adjustment Method, Collars and upper mounts made from 6061 aluminum with T6 for increased hardness, RS Series Coilover Kit with Gold Tankless Control System, RS Series Coilover Kit with Gold Control System, Set of 4 coilovers that allow rebound damper to be infinitely adjusted to regulate vehicle pitch and roll behavior for ride comfort, V3 Inox coilovers also allow shock absorber compression adjustment to be manually set to control driving dynamics, RS Series Coilover Kit with VERA V-ACK Air Caps, Set of 4 coilovers that achieve the best balance between sport handling, comfort, and safety, Damper settings have been optimally pre-set by KW Engineers and are not adjustable, The best balance between sport handling, comfort, and safety, RS Series Coilover Kit with Silver Control System, Inverted steel shock absorber for increased response and heat build up, Independent ride height adjustment separate from spring pre-load, 0.6"-1.2" x 0.4"-0.8" B14 Series Front and Rear Coilover Kit (47-121225), 0.6"-1.2" x 0.4"-0.8" B16 Series PSS9 Front and Rear Coilover Kit (48-121262), Euro II Series Front and Rear Coilover Kit (MR-CDK-VC30), 0"-2" x 0"-2" RS Series Front and Rear Coilover Kit (D-VL-02), 0.5"-2.5" x 0.5"-2.5" Kontrol Pro Front and Rear Coilover Kit (CVO040-KP), 0"-2" x 0"-2" RS Series Front and Rear Coilover Kit with Gold Tankless Control System (D-VL-02-VACF-20-ACK3), 0"-2" x 0"-2" RS Series Front and Rear Coilover Kit with Gold Control System (D-VL-02-VACF-20-ACK2), 0.8"-2" x 1.2"-2.3" V3 Inox-Line Front and Rear Coilover Kit (35267015), 1.3"-2.3" x 0.8"-2" Street Performance Front and Rear Coilover Kit (29197-2), 0"-2" x 0"-2" RS Series Front and Rear Coilover Kit with VERA V-ACK Air Caps (D-VL-02-VACF-20-RS), 0.8"-2" x 1.2"-2.3" V1 Inox-Line Front and Rear Coilover Kit (10267015), 0.8"-2" x 1.2"-2.3" V2 Inox-Line Front and Rear Coilover Kit (15267015), Coilovers: Types, Features, and Performance Benefits, Suspension Enhancements Will Raise The Rear Of Your Tow Vehicle, Volvo C30 Aftermarket Accessories & Parts Price. 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