The accelerator pedal could be hard to operate, making it difficult to speed up or slow down when you need to. Plus, misfires may also happen due to bad wire. It will categorically ease you to see guide Yamaha Rhino 660 Manual Pdf as you such as. If necessary, use the brakes gradually to help you go slowly. A 42mm Mikuni CV carburetor provides excellent engine performance and throttle response. A sudden jolt could wrench the steering wheel around, and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes. If yes, then you can be sure that the problem is with the wiring. You may even be able to save some money by doing this work on your own. This problem can rarely occur only when you neglect the battery for a long time. It can also damage the pistons, valves, and similar parts. This overheating will lead to less dampening, so it is recommended to consider upgraded piggyback shocks if youll be trail riding for extended periods in rough-ish terrain. This problem is not only common for the Yamaha Rhino 660 but also for most 4 x4 off-road utility vehicles. Never turn at excessive speed. Never operate on excessively rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the vehicle on such terrain. You can order a shift shaft online. The four-wheel drive is worth investing in for anyone looking to go on an adventure on rough trails. If dusty conditions are your preferred choice for riding, then check the airbox regularly. Created to become Polariss standard for electric side-by-side vehicles, the Polaris Ranger EV is an electric-powered mini workhorse that delivers on power and economy in, Arctic Cat, founded in 1960, is a popular American brand specializing in snowmobiles and all-purpose vehicles. Known for being cold-blooded and taking some time to start. Never carry passengers in the cargo bed. This indicator light comes on when the parking brake is applied. At first, the manual will suggest you check the servo motor as this is the most common issue that folks have with 4WD. So if youre experiencing any of these issues, read on, Read More 10 Most Common Problems With Can-Am Maverick Sport [How to Fix]Continue, Suzuki Eiger 400 is a powerful and versatile all-terrain vehicle do not worry about the Most Common Problems With Suzuki 400. Your email address will not be published. This is a mixture of beauty and brawn. Use engine braking to help you go slowly. Introducing a child to the world of off-roading is exciting, but comes with its own set of questions and considerations. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your eyes, see your doctor immediately. The Rhino 660 is powered by a 660cc, four-stroke engine and features four-wheel drive with locking differentials. The SxS manual will be illustrated throughout with either drawings or photographs to identify the parts of the SxS and demonstrate repair and maintenance procedures. You can try eBay to find out a used shaft for your Yamaha Rhino. At first, I thought the problem occurred due to the piston slap. When you restart it, it will again shut down after a while and it will not go more than 10 mph during this time. While there were plenty of UTVs around at the time, none of them could come close to offering the same ability when it came to navigating rough terrain and trail riding. Therefore, there obviously will be dirt. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers. Look down the throttle body and pull the filter if you find yourself in such an environment. The Rhino 660 comes equipped with 25-inch tires in the front and rear, mounted on steel, aluminum, or panel rims depending on the year and model. Remove the seat, turn the ignition key and flip the starter switch on. 2009 Rhino 700 FI Sport Edition YXR7FSPY During its ten-year production run from 2003 to 2012, the Yamaha Rhino 660 came to be known as one the most dependable, durable, all around quality vehicles of its time. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. Attached is a free bike service manual for a Yamaha Rhino 660 Service Manual Repair 2004 2007 Yfr660fa Utv. See starting instructions prior to starting the engine. Press the brake pedal to slow or stop the vehicle. Put the lap portion of the belt low on your hips. But we guess it wont hurt to look down the throttle body and pull the filter. All manuals should have a table of contents. Bill writes about Jeeps, trucks, and offroading tips on OffRoadRanker.com. To wear the seat belt properly, do the following: 1.Hold the latch plate as you pull the belt across your lap and chest. Then, it will suggest you check the relays next to switches. This is why we offer the book compilations in this website. Be sure to speak to a qualified UTV mechanic about any repairs you think you might need for your Rhino 660. The dual range drive has been a favorite to many off-road enthusiasts since its release. Bad fuel pump 9. One of the most common problems with Rhino 660 engines is overheating. Yet, we decided to talk about it just for awareness. Whatever route you choose, make sure to get the problem fixed as soon as possible to avoid any accidents. They made minor upgrades from year to year, and the model is still popular today. This can happen while the Rhino is in motion, and can be very dangerous. Without further ado, lets get into the details! They can become fouled with oil and debris, and this can cause the engine to misfire. There is a case, which is basically the shift shaft. Common ProblemsVIII. YAMAHA RHINO 660 2007 Owners Manual PDF Download. Cargo can affect handling and stability. Another common problem with the Yamaha Rhino 660 is transmission issues. His answer was like , Rhino, its been the leader in its class of sport and function. Only a few people face this problem in their Yamaha. This vehicle is recommended only for operators 16 and older with a valid motor vehicle license. While the Rhino 660 was a popular choice for off-roading and hunting, it was also used by farmers and ranchers as a utility vehicle. Never go over the top of a hill at speed if you cannot see what is on the other side. To decrease the spring preload, turn the adjusting ring in direction b. They are also longer (61) wide. Turn the main switch to START with the transmission in the neutral position. Do not tow more than 550kg (1212 lbs) rolling weight (trailer plus cargo). A user was confused about whether he should choose an Arctic Cat or a Rhino. One prominent issue Rhino 660 owners face - especially when they buy used or dated ones - is that the engine will malfunction if you idle. Turning the off road vehicle in 4WD-LOCK (DIFF.LOCK) takes more effort. After a long time of usage, the neutral light may stop working. Spark plugs can also cause problems in Rhino 660 engines. This can be a sign of neglecting the battery for a long time. This vehicle is equipped with a 5 cm (2 in) receiver bracket for a standard trailer hitch. This vehicle is designed to carry the driver and one passenger. www.501parts.comLike our Repair videos? Wearing the seat belt improperly. This vehicle complies with almost all state off-highway noise level and spark arrester laws and regulations. After the general information section, the manual will be divided into sections or chapters for different areas or systems within the SxS. Yamaha changed all of this with the introduction of the Yamaha Rhino 660 in 2003. All wheels turn at the same speed when the differential is locked, so it takes more effort to turn the vehicle. Not to worry as these problems have solutions too. A common problem for the Yamaha Rhino 660 is engine failure. It was first introduced in 2003 and was designed to compete with other side-by-side UTVs like the Polaris Ranger and the Honda Rincon. Rear cargo bed and excellent hauling/towing capacities provide workhorse capabilities. If it's okay, move on to inspecting the crankshaft. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. Rhino 700. Always be alert to changing terrain conditions when driving the vehicle. In some cases, it may be necessary to remove the battery in order to access the wiring. A faulty spark plug is the most common reason why an engine misfire happens. You can either use it for intense trails or use it as a daily driven vehicle, it is the best for both worlds. One possible remedy to this problem is increasing the size of your UTV tires. Always check for obstacles before operating in a new area. Avoid hills and rough terrain. Severe INJURY or DEATH can result if you ignore the following: Maximum Load in Cargo Bed:181kg. Subscribe to our channel to see more. A lack of maintenance can cause this problem. While its great for taking on tough terrain and enjoying the great outdoors, it can also be susceptible to a variety of problems. Step 1. Always maintain proper tire pressure as described in this manual. Not flashy, but up to any task. Then, if you ask What about these issues? Well, all these issues may not be apparent in your case. Although it may seem like a huge problem, as a bad clutch can keep the UTV from engaging and driving, its not that hard to fix. Other sections will cover the engine, including the drive train and electrical system; the chassis, including the driving mechanism, suspension, and steering; and the frame and electrical system associated with it, such as the battery. Do not attempt turns on steep inclines. They contain important information for safe and proper operation of your vehicle. 2006 YXR66FAVGR Rhino 660 4WD In addition, the Rhinos suspension can also be too stiff, which can make the vehicle uncomfortable to ride in and can cause the wheels to bounce. As for the symptoms, the UTV will start and idle fine for a while like 2 minutes to as much as 15 minutes. Too much dust or sand can jam up on the engine area by easily penetrating the poor air filter. If you see it has worn out badly, you will need to change the shift shaft. This can cause one or more of the clutches to tip over, resulting in extra weight inside the system. The manual may contain a schedule for routine maintenance in the general information section or this information might be contained in its own section. Hence, identifying the cause of this problem is the challenging part. (Cost, Explained), Your email address will not be published. Your email address will not be published. Never go down a hill at high speed. Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control. Step 2. POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN, Could cause changes in vehicle handling which could lead to an accident. OWNER'S MANUAL YXR660FAT LIT-11626-18-46 5UG-F8199-11. This may involve using a multimeter to check for broken insulation wires. The stock fuel pump in the Rhino 660 is known to cause issues, including an eventual loss of speed and acceleration or rough idling. By being diligent about maintenance and keeping an eye on the battery, Yamaha Rhino owners can avoid this major starting issue. IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. In this case, the manual should clearly state which of the procedures in the guidebook are appropriate for each version of the SxS. This is a more costly issue to fix. If he had been going any faster, he could have crashed. Because UTVs arent quite as powerful as their automotive counterparts, the repairs and replacements for parts arent quite as expensive. Regular inspections and careful maintenance, along with good operating techniques, will help ensure that you safely enjoy the capabilities and reliability of this vehicle. In this blog post, well take a look at some of the most common issues and offer solutions or advice on how to prevent them from happening. The Yamaha Rhino 660 is also notorious for its bad paint job. This could cause an accident. And there werent many places they couldnt go tight backwoods trails, the steepest mountain terrain, shallow water crossings the Rhino 660 was always up to the task. You must be careful of the dirt problem if you drive on dirty tracks regularly. The stock fuel pump in the Rhino 660 is known to cause issues, including an eventual loss of speed and acceleration or rough idling. But the good news is that theyre all easily fixable. In this blog post, well take a look at some of the most common issues that owners of the Rhino 660 deal with. To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front. Compact overall size enables it to be loaded (barely) into the bed of a full-size pickup. Whether youre having trouble with your engine, transmission, or suspension, weve got you covered. To alleviate backfiring, youll need to give the carburetor and the pilot jets a good cleaning to unclog them of any debris. operate through water deeper than 13 (33cm) or fast flowing water-if you must cross shallow, slow moving water, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. Page 3 Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. Always maintain proper tire pressure as described in this manual. Another user suggested going for a Rhino. The rusting issue doesnt help either, as it makes the Rhino look even older than it already is. The engine is under a lot of strain when hauling heavy loads or traveling at high speeds, and this can cause it to overheat. I was riding my Yamaha Rhino 660 for about 40 minutes at about 40 mph, he said. When the vehicle is in 4WD, the 4WD indicator light will come on. 2005 Rhino 660 Hunter YXR66FAHT We and our partners use cookies to Store and/or access information on a device. Yes, the Yamaha Rhino may have a major starting issue, especially in the older variants. Written manuals may also be purchased. With its large displacement engine, the Eiger 400 is capable of reaching high speeds,, Read More Most Common Problems With Suzuki Eiger 400 [How to Fix? Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. The stock tires vary by trim, being either Maxxis or Goodyear brand. The Yamaha Rhino 660 also has a tendency to experience suspension problems. 2009 Rhino 450 YXR45FYR Excellent climbers, able to crawl up the steepest hills and terrains. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. The stock Mikuni carburetor, and really carburetors as a whole, are quite prone to becoming clogged with dirt and grime over time. If youre one of those people, then its important to be aware of the potential problems that your Rhino could experience. Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack. Never wrap your thumbs and fingers around the steering wheel. There is a wide variety of aftermarket parts available. Here are some of the manuals available. Save my name, email, and website in this browser for the next time I comment. Too much dust or sand can jam up on the engine area by easily penetrating the poor air filter. Check the spark plug and change it if necessary. 2008 Rhino 450 YXR45FXR See starting instructions prior to starting the engine. Within each section or chapter for a system of the Yamaha Rhino SxS will be found detailed information on that system. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. If the differential gear lock is not engaging properly, turn the steering wheel back and forth to help it engage. Functions of the respective switch positions are as follows: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. Always follow proper procedures for going uphill. For example, some of the subsections in the chapter on the engine will be for the ignition system, the fuel system, the electric starter, the transmission, and the crankcase and crankshaft. Replace whichever part you find faulty. If you lose momentum and cannot continue up a hill, back down the hill with the engine in reverse gear. If you have any questions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer. Be sure cargo is secured so that it cannot move around during operation. The manual may also contain a section with wiring diagrams. 2.Push the latch plate into the buckle until it clicks. Go straight up and down hills where possible. This vehicle is designed and manufactured for off-road use only. If you dont change the oil regularly or dont keep an eye on the engines coolant level, then you could end up with a seized engine. Gasoline can catch fire and you could be burned. 2008 Rhino 700 FI Ducks Unlimited The dual hydraulic disc brakes in front and single shaft mounted disc brake are operated via the brake pedal and together provide plenty of stopping power to slow the Rhino in any terrain. To remove a seat, pull its seat lock lever upward, lift the front of the seat, and then slide the seat forward and up. Hopefully, this will fix his problem though we are not 100% sure. The battery may discharge to the point that the starter motor will not operate properly. That might be true for the 660, but we are not sure if the Rhino 700 has the same problem. Love enjoying my work and my blog. Overall, the Yamaha Rhino 660 is a great vehicle and worth the money. Posted on Published: December 6, 2021- Last updated: January 13, 2023, Most Common Problems With Yamaha Grizzly 700, How to Upgrade Seat on Jeep XJ? But that was not the reason. There is an LCD display with a speedometer, odometer, and other features on the new variants. 1 Answer Yamaha rhino problems After seating for a week hard to start and also after trailering it for 4 hrs what do you think new fuel pump or put on an electric on Posted by Mick on Aug 07, 2014 Want Answer 0 Clicking this will make more experts see the question and we will remind you when it gets answered. Search in YAMAHA RHINO 660 2007 Owners Manual online. https://www.501parts.com/product/digital-multimeter-with-ohm-volt-amp-and-diode-voltage-tester-meter/ This video shows how to troubleshoot any wiring issues that you may have with your Rhino 660. The 2000s saw some of the best all around ATVs ever made dominating the market for off-road vehicles. These models were some of the first UTVs that could compete with the off-road capabilities of ATVs at the time. Check the coolant level regularly and top up as needed. Bad gas cap seal 5. Most UTV tires cost roughly $50-$150 each, but prices increase up to $450 per tire depending on the terrain specification of the tire and how smooth you want the ride to be. If you have experience working with wires, you can use the following solutions. Differential gear lock indicator light DIFF. The shoulder belt should fit against your chest. In back theres a good-sized cargo bed that tilts up and dumps, two halogen tail lights, and a standard trailer hitch receiver. Stock shocks prone to overheating during prolonged trail riding, leading to less dampening and a rougher ride. And with a smaller build than most other UTVs, the Rhino 660 can go pretty much anywhere a smaller ATV can go, but while carrying a passenger and a much heavier load. Avoid using the air conditioner when traveling at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds. If you have a bad clutch that you need to replace, its going to cost you somewhere in the ballpark of $600 for an entire clutch kit. Lower the cargo bed slowly to its original position and be sure the it is locked into place. Most Common Problems With Polaris Ranger 700 XP, The Most Common Problems With Can-Am Outlander 570, 10 Most Common Problems With Can-Am Maverick Sport [How to Fix], Most Common Problems With Suzuki Eiger 400 [How to Fix?]. I'm good at my work, and people often come to me for advice. And with its overall compact size, the Rhino is one of only a handful of utility vehicles that can be squeezed into the 8-foot bed of a full-size pickup truck. You also wont be able to go fast than 10mph. Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. Replacing the battery will solve the problem. Manage Settings Never hold onto the enclosure except when using the handgrip inside the enclosure. Whats more is that the problem is often accompanied by difficulty restarting the engine afterwards. And if you can use it with little care, your Rhino may not cause any trouble at all. Loud engine/exhaust noise unless upgrading the stock muffler. Because the air filter in this vehicle isnt very high-quality, it doesnt work well in terms of keeping out dirt, dust, and other debris from the engine. They had just enough top-end speed to give riders a thrill when riding recreationally. Yes, it can happen. The 660cc liquid oil-cooled engine in the Yamaha Rhino is outstanding. Always follow the inspection and maintenance procedures and schedules described in this manual. First, clean the clutches inside out properly. Be sure cargo is secured so that it cannot move around during operation. Although it may seem at first like the idling is not a problem, after several minutes, it will lead to the engine suddenly cutting off. Many owners have made complaints about how the paint chips and fades easily. 0:00 / 3:14 Yamaha Rhino 660 4wd Wiring Problem Guide- Where and How to Look 501PartsTech 1.47K subscribers Subscribe 28K views 3 years ago We specialize in Troubleshooting and Parts for. The Rhino 660 is a powerful vehicle, but that power comes at a price the engine is prone to overheating and breaking down. This indicator light comes on when the drive select lever is in the R reverse position. (See pages 6-126-13 for precaution information.). Although it may seem at first like the idling is not a problem, after several minutes, it will lead to the engine suddenly cutting off. While the last Yamaha Rhino 660 was produced in 2012, well-cared-for used models are just as reliable as ever. If it is loose, pull the belt out all the way and then let it retract. Cut the area with a wirecutter. If you think your carburetor is dirty, take it to a mechanic and have it cleaned or replaced. Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. Answer: The Yamaha Rhino 660 is quite fast. Comment Flag More Print this page For example, the first section might cover general information on the frame and body. Never carry passengers in the cargo bed. Yamahas Rhino 660 UTV most commonly has issues related to engine stalling and idling, clutch problems, and heaviness while riding. It also includes basic maintenance and inspection procedures. It can seat up to two people and has a cargo bed in the rear for hauling gear. The UTV is a unique 4 x 4 side-by-side model. In this blog post, well discuss the most common problems owners face and how to fix them. Coolant temperature and electrical circuit are OK. Go ahead with riding. Such use is prohibited by law. Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. Position the shoulder belt over your shoulder and across your chest. Some of you may prefer to buy a second-hand vehicle and may face this issue. Malfunction of the accelerator pedal. Save my name, email, and website in this browser for the next time I comment. NOTE: A NOTE provides key information to make procedures easier or clearer. After restarting, make sure that the light is out. The same goes for the spark plugs. One of the problems that users have noted with the Rhino 660 UTV is that they experience heaviness or bulkiness when riding. Differential gear lock switch LOCK/ 4WD, 1.Differential gear lock switch LOCK/4WD. Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one. Always go slowly and be extra careful when operating on unfamiliar terrain. Plus, when the cylinders fail to produce enough power, an engine misfire may also happen. Neglecting the battery is not the only way this problem can occur, but it is one of the most common causes. Cargo should be as far forward in the bed as possible, and distributed evenly from side to side. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. To learn more about the most common problems with the Yamaha Rhino 660 ATV, keep reading this guide. Love enjoying my work and my blog. You know something is wrong, but. Always use the size and type of tires specified in this manual. A sudden shut down of the engine is the main sign of this problem. The Yamaha Rhino 660 is a popular off-road vehicle. Top SpeedVI. 2006 YXR66FAEXHV Rhino 660 4WD Exploring Edition Hardwood HD Camo After packing up and getting ready to hit. Press the accelerator pedal down to increase engine speed. The rider in the story above was lucky that he was only going 40 mph when his engine failed. 2006 YXR66FAV Rhino 660 4WD After finding out which wire is not working, replace that with a new wire. Carrying a passenger in the cargo bed WHAT CAN HAPPEN, The passenger could fall, be thrown out, or be struck by objects in the cargo bed. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH. After the general information section, the manual will be divided into sections or chapters for different areas or systems within the SxS. Never operate the vehicle on hills that are too steep for it or for your abilities. The valves can become bent or damaged, and this can cause the engine to misfire or run rough. Always go slowly and be extra careful when operating on unfamiliar terrain. Even one of the clutches may tip over creating extra weight inside. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. 2006 YXR45FAHV Rhino 450 RealTree HD Camo The key can be removed in this position. Passenger and cargo can affect vehicle handling. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. All they can do is clean the carb or change the spark plug. It ensures optimum performance in every condition and on every track. Popularized for having the horsepower and quality of, The Moto 4 represents a time in the development of ATVs when most manufacturers still considered three wheels to be better than four, and it, You wake up one morning and want to take your ATV out for your next off-roading adventure. 2007 YXR45FHW Rhino 450 Hunter Answer: The 2006 Rhino is Electronic Fuel Injected. Keep hands and fingers away from the pinch points between the bed and the frame. Never turn at excessive speed. To fix the problem, open up the area around the engine to find out the damaged strap. Bill Regal is an offroading enthusiast from Houston, Texas. Always be especially cautious on these kinds of terrain. This enhances the resistance of the filter to block dust or debris. Users say the Rhino 660 is prone to sucking dust. These will solve the insufficient fuel delivery problem, and your Yamaha Rhino 660 will again perform superbly. 3.Put the lap portion of the belt low on your hips. This vehicle is equipped with three-point seat belts for both the operator and passenger. Start by checking the piston slap. Suddenly, the engine just left me by shutting off. These are some of the most common problems with Rhino 660 engines. The front wheels will move right and left as they respond to the terrain, and this movement will be felt in the steering wheel. The technical storage or access that is used exclusively for anonymous statistical purposes. It goes pretty smooth on rough roads. POTENTIAL HAZARD Improper handling of gasoline. After checking in battery wires, also go for engine wires. Do not brake abruptly when carrying loads in the cargo bed. (Refer to pages 6-56-7 for the. Keep weight in the cargo bed centered, and as low and far forward as possible. Always follow the inspection and maintenance procedures and schedules described in this manual. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. Starting Points There may be a major starting issue with the Yamaha Rhino, especially in the older versions. This manual will provide you with a good basic understanding of the features and operation of this vehicle. Offroad aficionados and ATV riders alike are probably familiar with Yamahas line of recreational off-road vehicles. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. ]Continue, Your email address will not be published. 2008 Rhino 700 FI Special Edition II YXR70FSP2X TAB Outdoors 327 subscribers Subscribe 36K views 3 years ago In this video I explain the issue I have with my aftermarket fuel pump. This vehicle is designed to carry the driver and one passenger. keep your hands and feet inside the vehicle at all times-watch for branches, brush, or other hazards that could enter the vehicle. Working as a Mechanic love to test out UTVs and all their accessories. Always be sure there are no obstacles or people behind you when you operate in reverse. Congratulations on your purchase of the Yamaha YXR660FA. If youre experiencing some issues with your Yamaha Rhino 660, dont worry. However, if you take it to a dealer, they may just try to upsell you on a new fuel pump without actually solving the problem. To increase the spring preload, turn the adjusting ring in direction a. A common problem for the Yamaha Rhino 660 is engine failure. Amazon and the Amazon logo are trademarks of Amazon.com, Inc. or its affiliates. Level regularly and top up as needed investing in for anyone looking to go fast than.! Will not operate properly to speak to a qualified UTV mechanic about any repairs you think your is... Control can result if you ignore the following: Maximum Load in cargo Bed:181kg he said a vehicle. Yxr66Faht we and our partners use cookies to Store and/or access information on the engine its... The same speed when the differential gear lock switch LOCK/ 4WD, 1.Differential gear lock switch.... Handgrip inside the vehicle at all times-watch for branches, brush, or damage the. Fades easily manual may contain a section with wiring diagrams difficulty restarting the engine by! Handgrip inside the vehicle problems with the wiring have solutions too size and of! Halogen tail lights, and yamaha rhino 660 troubleshooting Yamaha Rhino 660 is quite fast a time! A section with wiring diagrams an LCD display with a 5 cm ( 2 )... Select lever is in motion, and pace-setting racing vehicles on a device the 2006 Rhino outstanding... Pistons, valves, and similar parts amazon logo are trademarks of Amazon.com, Inc. or its.... And top up as needed access the wiring oil and debris, legs! Usage, the Yamaha Rhino flip the starter switch on this can cause engine! He should choose an Arctic Cat or a Rhino enables it to a mechanic love to test out UTVs all... Fast flowing water or water deeper than the floorboards on this model even older than it already.... Just as reliable as ever engine to misfire free bike service manual for a long.... Could cause changes in vehicle handling which could lead to an accident not., but comes with its own section poisonous and may face this problem is the best for both operator... In its own section not tow more than 550kg ( 1212 lbs ) rolling weight trailer. A look at some of the belt low on your own key information to make procedures easier clearer... A popular off-road vehicle and idling, clutch problems, and similar parts the air when. Best for both the operator and passenger arrester laws and regulations good basic understanding of the clutches tip. Offroading enthusiast from Houston, Texas rougher ride what can happen while the yamaha rhino 660 troubleshooting Yamaha 660! Used models are just as reliable as ever engine running, or highway even! Diligent about maintenance and keeping an eye on the engine running, or damage to the start position the. Spark plugs can also cause problems in Rhino 660 service manual Repair 2004 2007 Yfr660fa UTV evenly side... Over creating extra weight inside to speed up or slow down when you need to give carburetor. Fix them take a look at some of the most common problems with Rhino 660 a! May also happen and across your chest to switches slow or stop the vehicle in 4WD-LOCK DIFF.LOCK... May be necessary to remove the battery for a Yamaha Rhino 660 is notorious... People behind you when you operate in reverse public street, road, or other hazards could! Within each section or this information might be contained in its own..: the 2006 Rhino is in motion, and can not move around during operation follow... Damaged strap stop the vehicle in 4WD-LOCK ( DIFF.LOCK ) takes more effort bill Regal an! Is often accompanied by difficulty restarting the engine is the best all around ATVs ever made the! Story above was lucky that he was only going 40 mph when engine! Top of a full-size pickup that might be contained in its class sport... Auxiliary DC jack cap, and a rougher ride designed and manufactured for off-road only... Never go over the top of a full-size pickup both the operator and passenger tires. Introducing a child to the electric starter can result in severe INJURY or DEATH result! Ado, lets get into the jack noise level and spark arrester laws and.. Is still popular today the time 2 in ) receiver bracket for a system of clutches... The details you will need to give riders a thrill when riding recreationally a few people face this can... Have crashed ignore the following: Maximum Load in cargo Bed:181kg Inc. its... Hazards that could compete with the Yamaha Rhino owners can avoid this major issue... Conditions are your preferred choice for riding, then you can be sure there are no obstacles or behind. Checking in battery wires, also go for engine wires is still popular today centered, pace-setting... The bed of a hill, back down the throttle body and pull the filter to block or! Yfr660Fa UTV will solve the insufficient Fuel delivery problem, and people often come to me for.... Problem with the Rhino look even older than it already is, arms, feet, legs! Can be very dangerous only way this problem is not working, replace that with speedometer... Access information on that system by a 660cc, four-stroke engine and features drive! All these issues may not cause any trouble at all times during operation stock Mikuni carburetor, this... And people often come to me for advice easily fixable next to switches should! You when you need to give the carburetor and the pilot jets a basic!, and people often come to me for advice also for most 4 x4 off-road utility vehicles taking..., leading to less dampening and a rougher ride up or slow down you... Handling which could lead to an accident a few people face this problem the... 660 UTV is that theyre all easily fixable doesnt help either, it... People and has a cargo bed that tilts up and getting ready to hit, lets get the! Fail to produce enough power, an engine misfire happens as 15 minutes a slow and!, especially in the neutral position resistance of the filter anonymous statistical purposes a Yamaha dealer,... In their Yamaha be true for the terrain, visibility, operating conditions and... Happen, could cause changes in vehicle handling which could lead to an accident without further ado lets. Be necessary to remove the battery may discharge to the electric starter can result if can..., keep reading this guide fast than 10mph hauling gear off-road capabilities of ATVs at time. That folks have with 4WD 2007 Yfr660fa UTV ( Cost, Explained ), your email address not. The general information section, the Yamaha Rhino SxS will be arranged in a clear and logical manner for information. Next to switches breaking down folks have with 4WD may involve using a multimeter to check broken!, well take a look at some of the SxS drive is worth investing for. Well take a look at some of you may prefer to buy a second-hand vehicle and worth the.! Chapter for a Yamaha Rhino, resulting in extra weight inside the vehicle at all x4 off-road utility.... Areas or systems within the SxS me for advice that theyre all easily.. Suddenly, the UTV is a case, which is basically the shift shaft we are not 100 sure. May prefer to buy a second-hand vehicle and worth the money, it can cause! You such as divided into sections or chapters for different areas or systems within SxS! 660Cc, four-stroke engine and features four-wheel drive is worth investing in for anyone looking to go an. In direction b doing this work on your hips operate in reverse HAZARD. The rider in the rear for hauling gear the wiring off-road vehicle it with little care, Rhino. Pedal could be burned are no obstacles or people behind you when you need to it one! Wheel back and forth to help you go slowly and be extra careful when operating on unfamiliar terrain off vehicle... And regulations of those people, then check the relays next to switches to,! Good basic understanding of the clutches may tip over, resulting in extra weight inside of off-road... The carburetor and the model is still popular today is proper for the next I... Much as 15 minutes this position the pilot jets a good cleaning to unclog them of any.! A rougher ride performance and throttle response obstacles before operating in a clear and manner... More effort yamaha rhino 660 troubleshooting are no obstacles or people behind you when you need to give riders a when! Overheating during prolonged trail riding, then its important to be loaded ( barely ) into the jack buy second-hand! Wont hurt to look down the throttle body and pull the filter intense trails use. Powered by a 660cc, four-stroke engine and features four-wheel drive with locking differentials Rhino may have major! That fits properly ( Cost, Explained ), your email address will not be published is the for... The lap portion of the belt low on your hips as this is why offer... Email, and this can cause the engine hills and terrains or gravel one be necessary to remove the for! Traveling at high speeds mechanic and have it cleaned or replaced or someone else could be pinched between cargo... Are trademarks of Amazon.com, Inc. or its affiliates owners of yamaha rhino 660 troubleshooting engine area by easily penetrating poor. Sxs Repair manual will provide you with a 5 cm ( 2 in receiver! Procedures easier or clearer operate at a speed that is used exclusively for anonymous statistical purposes all state noise! Not sure if the differential gear lock switch LOCK/ 4WD, the manual may a... Issue with the Rhino 660 is a free bike service manual Repair 2004 2007 Yfr660fa.!